Precision-digital PD6310 Manuel d'utilisateur

PRECISION DIGITAL CORPORATION 89 October Hill Road • Holliston MA 01746 USA Tel (800) 343-1001 • Fax (508) 655-8990 www.predig.com PROVU Batch Control

Model PD6210 & PD6310 Batch Controllers Instruction Manual 10 PASSWORD Three programmable passwords restrict modification of programmed settings

Model PD6210 & PD6310 Batch Controllers Instruction Manual 100 NOTES

Model PD6210 & PD6310 Batch Controllers Instruction Manual 101 Figure 23: 1/8 DIN Panel Cutout Template

Model PD6210 & PD6310 Batch Controllers Instruction Manual 102

Model PD6210 & PD6310 Batch Controllers Instruction Manual 103 NOTES

Model PD6210 & PD6310 Batch Controllers Instruction Manual LIM6210_A SFT039 Ver 2.201 & up 06/11 How to Contact Precision Digital  For Tech

Model PD6210 & PD6310 Batch Controllers Instruction Manual 11 PD6210 Process Input INPUTS Field selectable: 0-20, 4-20 mA, 10 V (0-5, 1-5, 0-10

Model PD6210 & PD6310 Batch Controllers Instruction Manual 12 INPUT IMPEDANCE Pulse input: Greater than 300 k @ 1 kHz. Open collector/switch i

Model PD6210 & PD6310 Batch Controllers Instruction Manual 13 TOTALIZER Calculates total based on rate and field programmable mul-tiplier to disp

Model PD6210 & PD6310 Batch Controllers Instruction Manual 14 RELAY OPERATION Batch control Automatic (non-latching)1 Sampling Off (disable unuse

Model PD6210 & PD6310 Batch Controllers Instruction Manual 15 EXTERNAL LOOP POWER SUPPLY 35 VDC maximum OUTPUT LOOP RESISTANCE Power supply Mini

Model PD6210 & PD6310 Batch Controllers Instruction Manual 16 COMPLIANCE INFORMATION Safety UL & c-UL LISTED USA & Canada UL 508 Industri

Model PD6210 & PD6310 Batch Controllers Instruction Manual 17 Note: Testing was conducted on PD6200 and PD6300 series meters installed through t

Model PD6210 & PD6310 Batch Controllers Instruction Manual 18 INSTALLATION There is no need to remove the controller from its case to com-plete t

Model PD6210 & PD6310 Batch Controllers Instruction Manual 19 Mounting Dimensions 1.76"(45 mm)0.59"(15 mm)4.77"(121 mm)2.45"(

Model PD6210 & PD6310 Batch Controllers Instruction Manual 2 Disclaimer The information contained in this document is subject to change without

Model PD6210 & PD6310 Batch Controllers Instruction Manual 20 Configuration for 12 or 24 VDC Power Option Warning! Do not exceed voltage rating

Model PD6210 & PD6310 Batch Controllers Instruction Manual 21 Transmitter Supply Voltage Selection (P+, P-) All controllers, including models equ

Model PD6210 & PD6310 Batch Controllers Instruction Manual 22 Connectors Labeling The connectors’ label, affixed to the controller, shows the loc

Model PD6210 & PD6310 Batch Controllers Instruction Manual 23 PD6210 Signal Connections Signal connections are made to a five-terminal connector

Model PD6210 & PD6310 Batch Controllers Instruction Manual 24 The current input is protected against current overload by a resettable fuse. The d

Model PD6210 & PD6310 Batch Controllers Instruction Manual 25 PD6310 Signal Connections Signal connections are made to a five-terminal connector

Model PD6210 & PD6310 Batch Controllers Instruction Manual 26 S-P-21354P+ S+COMINPUT SIGNALV PNP NPNmVLEVEL TYPENPNSENSOR4.7 k-ohmInternal pull-u

Model PD6210 & PD6310 Batch Controllers Instruction Manual 27 The same port is used for interfacing with all expansion modules (e.g. external rel

Model PD6210 & PD6310 Batch Controllers Instruction Manual 28 2. RC networks may affect load release time of solenoid loads. Check to confirm pr

Model PD6210 & PD6310 Batch Controllers Instruction Manual 29 External Relay & Digital I/O Connections The relay and the digital I/O expansio

Model PD6210 & PD6310 Batch Controllers Instruction Manual 3 Table of Contents INTRODUCTION ----------------------------------------------------

Model PD6210 & PD6310 Batch Controllers Instruction Manual 30 123456+5 I1 I2 I3 I4 O178O2 O3910O4 GDI 1-4 DO 1-45 VDC GND Figure 20: Digital I/O

Model PD6210 & PD6310 Batch Controllers Instruction Manual 31 BASIC OPERATION AND PROGRAMMING The PD6210 is factory calibrated prior to shipment

Model PD6210 & PD6310 Batch Controllers Instruction Manual 32 Front Panel Buttons and Status LED Indicators Button Symbol Description LED Stat

Model PD6210 & PD6310 Batch Controllers Instruction Manual 33 Controller Operation The PD6210 controller is capable of accepting current (0-20 mA

Model PD6210 & PD6310 Batch Controllers Instruction Manual 34 Batch Control Operation Example The following example shows how two stage batch con

Model PD6210 & PD6310 Batch Controllers Instruction Manual 35 Batch Control Operation 1. A new container is prepared for the batch. Both valves

Model PD6210 & PD6310 Batch Controllers Instruction Manual 36 3636

Model PD6210 & PD6310 Batch Controllers Instruction Manual 37 Display Functions and Messages The controller displays various functions and messa

Model PD6210 & PD6310 Batch Controllers Instruction Manual 38 Display Parameter Action/Setting Description Dis 1 Display 1 Program display 1 val

Model PD6210 & PD6310 Batch Controllers Instruction Manual 39 Display Parameter Action/Setting Description Act 1 Action 1 Set relay 1 action1 Aut

Model PD6210 & PD6310 Batch Controllers Instruction Manual 4 Control Menu (Contrl) -------------------------------------------------------- 42 S

Model PD6210 & PD6310 Batch Controllers Instruction Manual 40 Display Parameter Action/Setting Description OFF Off Relay goes to non-alarm condit

Model PD6210 & PD6310 Batch Controllers Instruction Manual 41 Main Menu Map The main menu consists of the most commonly used functions: Reset, Co

Model PD6210 & PD6310 Batch Controllers Instruction Manual 42 Setting Numeric Values The numeric values are set using the Right and Up arrow butt

Model PD6210 & PD6310 Batch Controllers Instruction Manual 43 Setting Up the Batch Controller (setup) The Setup menu is used to select: 1. Input

Model PD6210 & PD6310 Batch Controllers Instruction Manual 44 Scaling and Calibration It is very important to read the following information, bef

Model PD6210 & PD6310 Batch Controllers Instruction Manual 45 Setting the Input Signal (input) PD6210: Enter the Input menu to set up the contro

Model PD6210 & PD6310 Batch Controllers Instruction Manual 46 Programming the Rate/Totalizer (prog) It is very important to read the following in

Model PD6210 & PD6310 Batch Controllers Instruction Manual 47 Scaling the Controller (SCALE) The process inputs (4-20 mA and 10 VDC) can be scal

Model PD6210 & PD6310 Batch Controllers Instruction Manual 48 Time Base, Total Conversion Factor & Total Reset The time base, total conversio

Model PD6210 & PD6310 Batch Controllers Instruction Manual 49 Calibrating the Controller with External Source (Cal) To scale the controller witho

Model PD6210 & PD6310 Batch Controllers Instruction Manual 5 Grand Total Reset Password & Non-Resettable Total -------------- 67 Making Chang

Model PD6210 & PD6310 Batch Controllers Instruction Manual 50 Setting the Display Parameter & Intensity (dsplay) The main display (Big) can b

Model PD6210 & PD6310 Batch Controllers Instruction Manual 51 Display Setup Menu After setting up the input and the display, press the Menu butt

Model PD6210 & PD6310 Batch Controllers Instruction Manual 52 Character Set for Engineering Units Display (d unit) The small display can be progr

Model PD6210 & PD6310 Batch Controllers Instruction Manual 53 Setting the Relay Operation (relay) This menu is used to set up the operation of th

Model PD6210 & PD6310 Batch Controllers Instruction Manual 54 Assign relay rly 1 relay delay relay dly 1 delay on dly 1 set 1 rly 1Note: The

Model PD6210 & PD6310 Batch Controllers Instruction Manual 55 Setting the Relay Action Operation of the relays is programmed in the Action menu.

Model PD6210 & PD6310 Batch Controllers Instruction Manual 56 Programming Alarm Set and Reset Points High alarm indication: program set point abo

Model PD6210 & PD6310 Batch Controllers Instruction Manual 57 Relay Operation Details Overview The relays of the controller can serve two roles,

Model PD6210 & PD6310 Batch Controllers Instruction Manual 58 Front Panel LEDs The LEDs on the front panel provide status indication for the foll

Model PD6210 & PD6310 Batch Controllers Instruction Manual 59 Setting Up the Interlock Relay (Force On) Feature Relays 1-4 can be set up as inter

Model PD6210 & PD6310 Batch Controllers Instruction Manual 6 Table of Figures Figure 1: 1/8 DIN Panel Cutout and Mounting ...

Model PD6210 & PD6310 Batch Controllers Instruction Manual 60 Sample Relay Operation The sampling function allows the operator to set a set point

Model PD6210 & PD6310 Batch Controllers Instruction Manual 61 High Alarm with Fail-Safe Operation (Set > Reset) RelayLEDInputAutomatic (non-la

Model PD6210 & PD6310 Batch Controllers Instruction Manual 62 When the signal crosses the set point, the relay trips and the sample time starts.

Model PD6210 & PD6310 Batch Controllers Instruction Manual 63 Signal Loss or Loop Break Relay Operation The following graph shows the loop break

Model PD6210 & PD6310 Batch Controllers Instruction Manual 64 Time Delay Operation The following graphs show the operation of the time delay func

Model PD6210 & PD6310 Batch Controllers Instruction Manual 65 Scaling the 4-20 mA Analog Output (Aout) The 4-20 mA analog output can be scaled to

Model PD6210 & PD6310 Batch Controllers Instruction Manual 66 Setting Up the Password (pass) The Password menu is used for programming three leve

Model PD6210 & PD6310 Batch Controllers Instruction Manual 67 Grand Total Reset Password & Non-Resettable Total The grand total can be passwo

Model PD6210 & PD6310 Batch Controllers Instruction Manual 68 Disabling Password Protection To disable the password protection, access the Passwo

Model PD6210 & PD6310 Batch Controllers Instruction Manual 69 ADVANCED OPERATION AND PROGRAMMING In addition to the functions described in Contro

Model PD6210 & PD6310 Batch Controllers Instruction Manual 7 INTRODUCTION The PROVU® PD6210 and PD6310 are easy to use batch controllers ideal fo

Model PD6210 & PD6310 Batch Controllers Instruction Manual 70 Advanced Features Menu & Display Messages The following table shows the functio

Model PD6210 & PD6310 Batch Controllers Instruction Manual 71 Display Parameter Action/Setting O-rang Overrange Program mA output for display ov

Model PD6210 & PD6310 Batch Controllers Instruction Manual 72 Display Parameter Action/Setting send Send Send controller settings to another con

Model PD6210 & PD6310 Batch Controllers Instruction Manual 73 Function Keys Operation During operation, the programmable function keys operate ac

Model PD6210 & PD6310 Batch Controllers Instruction Manual 74 Function Keys & Digital I/O Available Settings Display Description Display Des

Model PD6210 & PD6310 Batch Controllers Instruction Manual 75 In order to operate or program the batch controller using a computer, the controlle

Model PD6210 & PD6310 Batch Controllers Instruction Manual 76 Total and Grand Total Count Direction (Count) By default, the batch total and gran

Model PD6210 & PD6310 Batch Controllers Instruction Manual 77 Modbus RTU Serial Communications (serial) The controller is equipped with serial co

Model PD6210 & PD6310 Batch Controllers Instruction Manual 78 Select Menu (SElEct) The Select menu is used to select the signal input conditionin

Model PD6210 & PD6310 Batch Controllers Instruction Manual 79 Square Root Linearization (Square) The square root function can be used to lineariz

Model PD6210 & PD6310 Batch Controllers Instruction Manual 8 Pulse Input Standard Models 85-265 VAC Model 12/24 VDC Model Options Installed PD631

Model PD6210 & PD6310 Batch Controllers Instruction Manual 80 Analog Output Programming (AoutPr) The Analog Output Programming menu is used to pr

Model PD6210 & PD6310 Batch Controllers Instruction Manual 81 PD6210 Only: Internal Source Calibration (ICAL) Note: The PD6210 is factory calibra

Model PD6210 & PD6310 Batch Controllers Instruction Manual 82 6. Set the display value to correspond to the input signal being cali-brated, typi

Model PD6210 & PD6310 Batch Controllers Instruction Manual 83 Error Message (Error) An error message indicates that the calibration or scaling pr

Model PD6210 & PD6310 Batch Controllers Instruction Manual 84 Controller Copy Function (Copy) The Copy function is used to copy (or clone) all th

Model PD6210 & PD6310 Batch Controllers Instruction Manual 85 Controller Copy or Cloning Instructions ! Caution! Do not connect the two controlle

Model PD6210 & PD6310 Batch Controllers Instruction Manual 86 TROUBLESHOOTING The rugged design and the user-friendly interface of the controller

Model PD6210 & PD6310 Batch Controllers Instruction Manual 87 Reset Controller to Factory Defaults When the parameters have been changed in a wa

Model PD6210 & PD6310 Batch Controllers Instruction Manual 88 Factory Defaults & User Settings The following table shows the factory setting

Model PD6210 & PD6310 Batch Controllers Instruction Manual 89 Parameter Display Default Setting User Setting Grand total time base GT tb Second

Model PD6210 & PD6310 Batch Controllers Instruction Manual 9 SPECIFICATIONS Except where noted all specifications apply to operation at +25°C. Ge

Model PD6210 & PD6310 Batch Controllers Instruction Manual 90 Parameter Display Default Setting User Setting Off delay relay 1 Off 1 0.0 sec

Model PD6210 & PD6310 Batch Controllers Instruction Manual 91 Parameter Display Default Setting User Setting Minimum output min 0.000 mA Sla

Model PD6210 & PD6310 Batch Controllers Instruction Manual 92 Troubleshooting Tips Symptom Check/Action No display at all Check power at power co

Model PD6210 & PD6310 Batch Controllers Instruction Manual 93 Alphabetical List of Display Functions & Messages Display Parameter Action/Se

Model PD6210 & PD6310 Batch Controllers Instruction Manual 94 Display Parameter Action/Setting Description C CAL Current calibration Calibrating

Model PD6210 & PD6310 Batch Controllers Instruction Manual 95 Display Parameter Action/Setting Description Diag Diagnostics Display parameter se

Model PD6210 & PD6310 Batch Controllers Instruction Manual 96 Display Parameter Action/Setting Description GT rst Grand total reset Program gran

Model PD6210 & PD6310 Batch Controllers Instruction Manual 97 Display Parameter Action/Setting Description mAx Maximum Program maximum mA output

Model PD6210 & PD6310 Batch Controllers Instruction Manual 98 Display Parameter Action/Setting Description RELaY Relay Enter the Relay menu rese

Model PD6210 & PD6310 Batch Controllers Instruction Manual 99 Display Parameter Action/Setting Description Start Start Begin batch Stop Stop Pau