PRECISION DIGITAL CORPORATION89 October Hill Road • Holliston MA 01746 USA Tel (800) 343-1001 • Fax (508) 655-8990 www.predig.com ConsoliDator® Mult
ConsoliDator Multi-Channel ControllerInstruction Manual 10 4-20 mA Transmitter Outputs OUTPUT RANGE 4.00 to 20.00 mA CALIBRATION Factory calibrated
ConsoliDator Multi-Channel ControllerInstruction Manual 11 SAFETY INFORMATION ! CAUTION: Read complete instructions prior to installation and operat
ConsoliDator Multi-Channel ControllerInstruction Manual 12 INSTALLATION Unpacking Remove the instrument from its box. Inspect the packaging and conte
ConsoliDator Multi-Channel ControllerInstruction Manual 13 Panel Mounting (For PD981 & PD941 Models) Obtain four #8 (M4) screws and nuts. Ob
ConsoliDator Multi-Channel ControllerInstruction Manual 14 Connections Connections are made to removable screw terminal connectors and a DB9 male seri
ConsoliDator Multi-Channel ControllerInstruction Manual 15 Input Signal Connections Input signal connections are made to terminal connectors, which ar
ConsoliDator Multi-Channel ControllerInstruction Manual 16 Flow Meter Pulse Input Connections Flow Meter Pulse Inputs are wired to two-terminal connec
ConsoliDator Multi-Channel ControllerInstruction Manual 17 Analog Output Connections The following figures show examples for 4-20 mA transmitter outpu
ConsoliDator Multi-Channel ControllerInstruction Manual 18 Relay Connections Relay connections are made to three-terminal connectors labeled on the si
ConsoliDator Multi-Channel ControllerInstruction Manual 19 Serial Communication Connections A DB9 male connector is the port for RS-232 serial communi
ConsoliDator Multi-Channel ControllerInstruction Manual 2 Visit our Web Site http://www.predig.com/ Disclaimer The information contained
ConsoliDator Multi-Channel ControllerInstruction Manual 20 Figure 16. External Keypad Connections NAVIGATING AND EDITING The device displays various s
ConsoliDator Multi-Channel ControllerInstruction Manual 21 SETUP AND PROGRAMMING There is no need to recalibrate the instrument when first received f
ConsoliDator Multi-Channel ControllerInstruction Manual 22 Main Setup Menu The main setup menu is the access point during the programming process for
ConsoliDator Multi-Channel ControllerInstruction Manual 23 Backlight Selecting [YES] under Save BL automatically turns the backlight off if no buttons
ConsoliDator Multi-Channel ControllerInstruction Manual 24 Configuring 4-20 mA Inputs The Analog Input setup screen is used to configure the 4-20 mA a
ConsoliDator Multi-Channel ControllerInstruction Manual 25 Input Scaling & Math Functions The ConsoliDator is capable of various functions for sca
ConsoliDator Multi-Channel ControllerInstruction Manual 26 Square Root Square root mode refers to 2-point scaling with square root extraction typicall
ConsoliDator Multi-Channel ControllerInstruction Manual 27 Exponent Exponent mode refers to 2-point scaling with programmable exponent (programmable r
ConsoliDator Multi-Channel ControllerInstruction Manual 28 Integration Mode Integration mode is able to totalize from any 4-20 mA channel over a time
ConsoliDator Multi-Channel ControllerInstruction Manual 29 Multi-Point Linearization Multi-Point Linearization must be configured using a PC and suppl
ConsoliDator Multi-Channel ControllerInstruction Manual 3 INTRODUCTION The ConsoliDator is an easy to use multiple-channel controller. It accepts 4-20
ConsoliDator Multi-Channel ControllerInstruction Manual 30 Setting Flow Meter Pulse Inputs The Flow Meter menu is used to configure a flow meter pulse
ConsoliDator Multi-Channel ControllerInstruction Manual 31 Programming Relays Each relay has an Alarm Setup menu used to program its functions. Functi
ConsoliDator Multi-Channel ControllerInstruction Manual 32 Multi-Channel High or Low Alarm Modes Multi-Channel High or Low modes are used as an alarm
ConsoliDator Multi-Channel ControllerInstruction Manual 33 High or Low Pulse Alarm Modes Pulse Modes are used to generate an on/off continuous pulsing
ConsoliDator Multi-Channel ControllerInstruction Manual 34 Trigger Alarm Mode Select Trigger mode to pulse the relay once each time the total from a f
ConsoliDator Multi-Channel ControllerInstruction Manual 35 Plunger Lift by Differential Pressure Mode Select [PLUNGER LIFT: DP] from Alarm Mode option
ConsoliDator Multi-Channel ControllerInstruction Manual 36 Lead-Lag Modes (Pump Alternation Control) Lead-Lag modes are used to operate up to 9 relays
ConsoliDator Multi-Channel ControllerInstruction Manual 37 Lead-Lag Override Function Lead-Lag mode supports an override function, which allows up to
ConsoliDator Multi-Channel ControllerInstruction Manual 38 Linear Pulse Width Modulation Mode Linear PWM Mode is used to create an on/off pulse signal
ConsoliDator Multi-Channel ControllerInstruction Manual 39 Proportional Plus Integral Pulse Width Modulation Mode PWM PI Control Mode is used to creat
ConsoliDator Multi-Channel ControllerInstruction Manual 4 TABLE OF CONTENTS INTRODUCTION -----------------------------------------------------------
ConsoliDator Multi-Channel ControllerInstruction Manual 40 Setting 4-20 mA Outputs The Analog Output menu is used to configure the 4-20 mA outputs. Ea
ConsoliDator Multi-Channel ControllerInstruction Manual 41 OPERATION Viewing Screens The instrument displays various screens with bargraphs, numerical
ConsoliDator Multi-Channel ControllerInstruction Manual 42 Multiple Channel Operation Screen To the right is an example of a multiple channel operatio
ConsoliDator Multi-Channel ControllerInstruction Manual 43 Single Flow Meter Pulse Input Operation Screen For each flow meter pulse input channel, the
ConsoliDator Multi-Channel ControllerInstruction Manual 44 Analog Input Numeric Screen To the right is an example of an analog numeric summary screen
ConsoliDator Multi-Channel ControllerInstruction Manual 45 Manual and Simulation Modes When manual mode is entered, all outputs are suspended or froze
ConsoliDator Multi-Channel ControllerInstruction Manual 46 Contrast Adjustment Control All ConsoliDators are adjusted at the factory for optimal viewi
ConsoliDator Multi-Channel ControllerInstruction Manual 47 MODBUS® SERIAL COMMUNICATION The controller is equipped with serial communication capabilit
ConsoliDator Multi-Channel ControllerInstruction Manual 48 Table 2. Analog Input Channels Register Addresses Address (offset from 40000) Description
ConsoliDator Multi-Channel ControllerInstruction Manual 49 Table 3. Flow Meter Pulse Input Channels Register Addresses Address (offset from 40000) Des
ConsoliDator Multi-Channel ControllerInstruction Manual 5 Tx Delay --------------------------------------------------------------------------------- 2
ConsoliDator Multi-Channel ControllerInstruction Manual 50 Table 5. Relay Channels Register Addresses Address (offset from 40000) Description Data Ty
ConsoliDator Multi-Channel ControllerInstruction Manual 51 Table 6. Analog Inputs, Flow meter, and Relay State Summary Address (offset from 40000) De
ConsoliDator Multi-Channel ControllerInstruction Manual 52 CONSOLIDATOR MONITOR SOFTWARE Each ConsoliDator is shipped with PC software on CD-ROM, whic
ConsoliDator Multi-Channel ControllerInstruction Manual 53 Data Logging The software supports logging input readings to a comma separated value file (
ConsoliDator Multi-Channel ControllerInstruction Manual 54 OVERALL DIMENSIONS 3.0" (76mm)8.0" (203mm)8.75" (222mm) Figure 22. PD980 &a
ConsoliDator Multi-Channel ControllerInstruction Manual 55 TROUBLESHOOTING TIPS Symptom Check/Action No display, or only backlight is visible, but ou
ConsoliDator Multi-Channel ControllerInstruction Manual LIM980_F v3.1.1 & Up 05/12 How to Contact Precision Digital For Technical Support pl
ConsoliDator Multi-Channel ControllerInstruction Manual 6 Table of Figures Figure 1. Wall Mount Dimensions (PD980 & PD940) ...
ConsoliDator Multi-Channel ControllerInstruction Manual 7 SPECIFICATIONS Except where noted all specifications apply to operation at +25°C (77°F.) Gen
ConsoliDator Multi-Channel ControllerInstruction Manual 8 4-20 mA Analog Inputs INPUT 4-20 mA; minimum span of 1 mA ACCURACY ±0.03% of span 1 count
ConsoliDator Multi-Channel ControllerInstruction Manual 9 Relays RATING SPDT (form C); rated 10 A @ 120/240 VAC or 5 A @ 28 VDC resistive load; 1/3 H
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